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AS9100D ISO 9001:2015

Bearing Thermocouple Assemblies —BTC Bayonet Series · Copper-Tip

Thermometrics BTC series bearing thermocouples provide direct contact temperature measurement at rotating equipment bearing housings. Bayonet-lock or spring-loaded designs ensure positive, repeatable contact between the copper measuring tip and the bearing housing bore regardless of vibration and thermal cycling.

BTC-44 Copper-Tip BayonetBTC-BAY Spring BayonetDirect Contact MeasurementType K / JSpring-Loaded ContactMotors · Gearboxes · Turbines
BTC Series Models

Bearing Thermocouple Model Selection

BTC-44

Copper-Tip Bayonet Thermocouple

A bearing thermocouple with a bayonet-lock fitting and copper sensing tip for direct thermal contact with a bearing housing bore. The bayonet locks the sensor at a fixed depth with a quarter-turn action, ensuring consistent insertion depth and contact force on every installation. The copper tip maximises thermal conductivity between the housing and the thermocouple junction.

Copper TipBayonet Lock Fixed DepthType K or J PTFE Lead Wire
BTC-BAY

Fast-Response Spring-Loaded Bayonet TC

The BTC-BAY adds a flexible spring between the sensor body and the bayonet lock, maintaining consistent contact force even as the bearing housing expands and contracts thermally. The spring travel also accommodates minor variations in housing bore depth between bearing stands. Copper tip, Type K or J, faster thermal response than rigid BTC-44.

Copper TipSpring + Bayonet Variable DepthType K or J Faster Response
BTC-RTD

Bearing RTD — Bayonet Spring-Loaded

The bearing sensor RTD version — Pt100 Class A element in a spring-loaded bayonet body with copper tip. Provides higher accuracy than the TC version, suitable for critical bearing applications where temperature rise above baseline is the key diagnostic parameter. 3-wire, compatible with standard bearing temperature monitoring systems and vibration protection panels.

Pt100 Class ASpring Bayonet Copper Tip3-Wire API 670 Compatible
Specifications
ParameterBTC-44BTC-BAYBTC-RTD
Sensor TypeType K or J TCType K or J TCPt100 Class A RTD
Tip MaterialCopperCopperCopper
Lock TypeBayonet — fixed depthBayonet + spring — variable depthBayonet + spring — variable depth
Spring TravelNone5mm typical5mm typical
Body MaterialBrass or SSBrass or SSSS
Max Temp150°C (PTFE lead)150°C (PTFE lead)150°C
Lead WirePTFE 24 AWG, 36"PTFE 24 AWG, 36"PTFE 3×24 AWG, 36"
ToleranceASTM E230 StdASTM E230 StdIEC 60751 Class A

API 670 Bearing Temperature Monitoring

API 670 (Machinery Protection Systems) specifies requirements for bearing and winding temperature monitoring on critical rotating equipment. RTD sensors (typically Pt100 or Pt200, Class A) are preferred over thermocouples for bearing temperature measurement in API 670 systems because of their higher accuracy and better long-term stability. The BTC-RTD is compatible with API 670-compliant machinery protection panels and vibration monitoring systems.

Application Matrix

  • Electric motors <500kWBTC-44 or BTC-BAY
  • Large motors / generatorsBTC-RTD (API 670)
  • Gearboxes & reducersBTC-BAY spring-loaded
  • Steam turbine bearingsBTC-RTD Class A
  • Pump bearingsBTC-44 or BTC-BAY

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