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AS9100D ISO 9001:2015

Nozzle & Melt Thermocouples —Plastics & Injection Molding

Thermometrics TC-21, TC-22, and TC-23 nozzle and melt bolt-style thermocouples are designed for precise temperature measurement of molten plastic in injection molding machines, extrusion dies, hot runner systems, and nozzle manifolds. Threaded bolt-body construction allows direct installation into nozzle or barrel ports.

TC-21 Nozzle Bolt StyleTC-22 Nozzle MeltTC-23 Melt Bolt with ConnectorType K / JM4 to M12 ThreadInjection Molding / Extrusion
Product Series

Nozzle & Melt Thermocouple Models

Model TC-21

Nozzle Thermocouple — Bolt Style

A bolt-style thermocouple sensor threaded directly into a nozzle or barrel port. The thermocouple junction is located at the bolt tip, measuring temperature at the point of contact. Lead wire exits from the bolt head for connection to the machine controller.

Bolt-In InstallationType K / J M6 to M12 ThreadPTFE Lead Wire
Model TC-22

Nozzle Melt Thermocouple

A specialized melt-probe thermocouple designed for direct contact with the molten polymer stream inside an injection nozzle. The tip geometry is matched to the nozzle bore for maximum thermal contact with the melt. Provides melt-stream temperature rather than barrel-wall temperature.

Melt-Contact TipType K / J M6 to M12316SS or Inconel Body
Model TC-23

Melt Bolt — Lead Wire & Connector

The TC-23 adds a miniature thermocouple connector to the TC-22 lead wire, enabling quick-disconnect replacement in the field without re-wiring the machine controller. Standard ANSI miniature connector, color-coded per type.

Miniature TC ConnectorQuick-Disconnect Type K / JANSI Color-Coded
ParameterTC-21TC-22TC-23
TC TypeK, J standardK, J standardK, J standard
ThreadM6×1 · M8×1.25 · M10×1.5 · M12×1.75M6 to M12 — match to nozzle portM6 to M12 — match to nozzle port
Body Length15mm to 50mm; custom20mm to 60mm; custom20mm to 60mm; custom
Tip StyleFlat grounded tipExposed melt-contact tipExposed melt-contact tip
TerminationLead wire, 36" stdLead wire, 36" stdMini TC connector + lead wire
Body Material316SS316SS or Inconel 600316SS or Inconel 600
Max Temp400°C500°C500°C

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