(818) 882-5000 [email protected] Northridge, CA 91324
AS9100D ISO 9001:2015

Thermocouple Assemblies —All Types, Any Configuration

From simple Type K process assemblies to precision noble-metal Type R/S/B sensors for furnace calibration and aerospace testing, Thermometrics manufactures thermocouples to ASTM E230 and IEC 60584 tolerances with same-day to 3-day lead times.

Type K/J/T/E/N/R/S/BASTM E230IEC 60584Grounded/UngroundedTo 1800°C1-Day Lead Time

Base Metal &
Noble Metal Types

Thermometrics maintains stock of all standard thermocouple wire, sheath tubing, and connection hardware for rapid custom assembly.

TypeConductorsRange (°C)Tolerance Class 1Tolerance Class 2Application
Type KNickel-Chromium / Nickel-Aluminum−200 to 1260±1.5°C or 0.4%±2.5°C or 0.75%General purpose, oxidizing atmospheres
Type JIron / Constantan0 to 760±1.5°C or 0.4%±2.5°C or 0.75%Vacuum, inert, reducing atmospheres
Type TCopper / Constantan−200 to 370±0.5°C or 0.4%±1.0°C or 0.75%Cryogenic, food, moisture-present
Type ENickel-Chromium / Constantan−200 to 870±1.5°C or 0.4%±2.5°C or 0.75%Highest EMF output of base-metal types
Type NNicrosil / Nisil−200 to 1300±1.5°C or 0.4%±2.5°C or 0.75%High-temperature stability over Type K
Type RPt-13%Rh / Platinum0 to 1480±1.0°C or 0.25%±1.5°C or 0.25%Laboratory standards, furnace calibration
Type SPt-10%Rh / Platinum0 to 1480±1.0°C or 0.25%±1.5°C or 0.25%Freezing-point calibration, primary standard
Type BPt-30%Rh / Pt-6%Rh600 to 1820±0.5% above 600°C±0.5% above 600°CExtreme high temperature, glass industry

Junction Types &
Assembly Configurations

Grounded Junction

Hot junction is welded to the sheath wall. Provides fastest response time and good vibration resistance. Suitable for most industrial applications except those requiring electrical isolation from the sheath/process.

  • Fastest thermal response
  • Not electrically isolated
  • Best for non-electrically-noisy environments

Ungrounded (Isolated) Junction

Hot junction is isolated from the sheath by a MgO insulation plug. Electrically isolates the measurement circuit from the process and ground loops. Standard for industrial process transmitters.

  • Electrical isolation from sheath
  • Slightly slower response vs. grounded
  • Required for multi-point multiplexed systems

Exposed Junction

Welded bead extends beyond the sheath tip, in direct contact with the process fluid or gas. Fastest possible response — common for gas temperature measurement in turbine test cells and exhaust systems.

  • Fastest response (t63 <0.1 sec typical)
  • Not protected from corrosive environments
  • Gas-phase measurement only recommended

Transition / Head-Type Assembly

Thermocouple element transitions from MIMS or wire to field-wiring extension wire via a terminal block housed in an aluminum or cast-iron connection head. Standard industrial installation format.

  • IP65 / NEMA 4 heads standard
  • Explosion-proof (NEMA 7/9) available
  • DIN-rail transmitter mounting option
01

ASTM E230 / IEC 60584 Compliance

All thermocouple wire purchased to ASTM E230 lot-verified tolerances. Special limits of error available for Type K, J, T, E, and N where process accuracy demands it.

02

Same-Day Shipment Available

Standard configurations in the most common types and sizes are assembled and tested same-day. Simple assemblies typically ship within 24 hours of purchase order receipt.

03

On-Site Machine Shop

Non-standard fittings, connection heads, and protection tubes are machined in-house. No sub-tier delay for custom hardware — one facility, complete fabrication.

04

Explosion-Proof Assemblies

Complete thermocouple assemblies with UL/CSA-listed explosion-proof connection heads for Class I, Division 1 and Division 2 hazardous locations.

05

Duplex (Dual-Element)

Two independent thermocouple elements within a single sheath provide measuring and redundant/averaging channels. Common in turbine inlet temperature measurement and safety instrumented systems.

06

Calibration Certificates

NIST-traceable EMF vs. temperature calibration available for all types. Mandatory for noble-metal Types R, S, and B used in furnace certification per AMS 2750 or CQI-9.

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